2

The Art of Sofa Accessory Craftsmanship: Welding

Release time：

2024-08-10

In the market, custom-made furniture sofa hardware accessories have always been the majority, with only a few being standard products for modifications or replacements. When large furniture brands place orders with hardware accessory factories, they've already detailed the overall design style, material requirements, and craftsmanship specifications for the hardware accessories.

For instance, if a furniture brand's new season of sofa products is aimed at a lower-end consumer group, they'll not only control the cost of the sofa's filling and fabric but also the production cost of the hardware accessories. This might mean using lower-grade materials and more rudimentary processing techniques.

In the production of hardware, the price of materials doesn't fluctuate much. The cost of materials is fixed by market changes, and every furniture hardware accessory factory gets materials at the same price. So, the production cost of hardware accessories mainly lies in the processing techniques.

The processing techniques for furniture hardware accessories mainly include stamping, welding, and polishing. Among these, welding is the most demanding process in terms of factory quality. Traditional manual welding is labor-intensive and requires highly experienced technicians. Over-welding issues often occur, leading to increased material costs.

The introduction of automated welding equipment has greatly improved the stability of welding, reduced production costs, and increased the efficiency of furniture hardware production. Automated robotic welding equipment only needs parameters set to perform repetitive tasks, welding along a defined track with high precision and consistency, ensuring the quality of the hardware materials. This not only liberates skilled workers from labor but also reduces the incidence of occupational diseases.

Our sofa leg hardware accessory factory is equipped with an automated welding production line. We start by creating simple fixtures based on the customer's sofa leg design model and use existing spot welding machines for prototype testing. After testing, we ensure that the welding meets the customer's requirements.

Our factory's welding craftsmen determine the final automatic welding production line plan for the sofa leg frame according to the customer's requirements, implementing automatic assembly and welding of sofa leg accessories.

In today's market, where prices are transparent, there's no information gap among industry professionals regarding the price of sofa leg hardware. After seeing the product, one can roughly know the low end of the production cost. The product price is not the main concern for buyers; quality is the key factor for sofa leg hardware accessories. The support of automated welding will allow the factory to provide the best quality, the best price, and the fastest delivery to everyone.