Surface Treatment Techniques for Sofa Legs
Release time:
2024-08-07
There are several ways to give sofa legs a nice finish. Let's break it down:
1. Electrochemical Methods These use electrical reactions to create a coating on the sofa leg. The main methods are:
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Electroplating: This is where the metal part is the negative electrode in a solution, and an electric current makes a coating form on its surface. This can be metals, alloys, or even tiny solid particles like copper or nickel.
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Anodizing: When the metal part is the positive electrode, an electric current makes an oxide layer on its surface. This is used a lot with aluminum, but iron can also get an oxide layer using chemical or electrochemical methods.
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2. Chemical Methods No electricity needed here. Chemicals react to form a coating on the sofa leg. The main methods are:
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Chemical Conversion Coating: The metal leg and chemicals in a solution react without an electric current to form a coating. This includes things like blueing for metals, phosphating, passivation, and chromate treatments.
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Chemical Plating: In the electrolyte solution, the surface of the hardware is catalytically treated without the action of external current. Due to the reduction of chemical substances in the solution, certain substances are deposited on the surface of the hardware to form a coating. This process is called chemical plating, such as chemical nickel plating, chemical copper plating, etc.
3. Thermal Processing Methods These methods use high heat to melt materials or spread heat to create a coating. The main methods are:
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Hot Dip Coating: The metal part is dipped into molten metal to form a coating, like hot-dip galvanizing or hot-dip aluminum coating.
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Thermal Spraying: Molten metal is sprayed onto the sofa leg to form a coating, like thermal spraying of zinc or aluminum.
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Hot Stamping: Metal foil is heated and pressed onto the sofa leg to form a layer, like hot stamping with aluminum foil.
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Chemical Heat Treatment: The metal part comes into contact with chemicals and is heated, allowing certain elements to enter the surface, like nitriding or carburizing.
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Hardfacing: Using welding to build up a layer of metal on the surface, like hardfacing with wear-resistant alloys.

4. Vacuum Methods These involve vaporizing or ionizing materials in a vacuum to deposit a coating on the sofa leg. The main methods are:
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Physical Vapor Deposition (PVD): Under vacuum, metals are vaporized or ionized and directly deposited on the metal part, like sputtering and ion plating.
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Ion Implantation: High voltage is used to implant different ions into the surface of the metal part to modify it, like boron implantation.
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Chemical Vapor Deposition (CVD): Under low pressure (or sometimes normal pressure), gaseous materials react on the surface to form a solid layer, like CVD of silicon oxide or nitride.
5. Other Methods These include mechanical, chemical, electrochemical, and physical methods. The main methods are:
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Coating: Applying paint (organic or inorganic) to the metal part to form a coating, like spray painting or brush painting.
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Impact Plating: Using mechanical impact to form a coating on the sofa leg, like impact galvanizing.
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Laser Surface Treatment: Using lasers to change the structure of the metal part's surface, like laser hardening or remelting.
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Superhard Coating Technology: Preparing superhard films on the sofa leg using physical or chemical methods, like diamond-like carbon or cubic boron nitride films.
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Electrophoretic Painting and Electrostatic Spraying:
- Electrophoresis involves the metal part acting as an electrode in a conductive solution, attracting charged paint particles to form a coating.
- Electrostatic Spraying uses a high-voltage electric field to make negatively charged paint particles fly towards the positively charged sofa leg, forming a paint film.
- Wire brushing is commonly used for cleaning castings, including iron and non-iron types, and for removing welding spatter and slag. As long as the base material is strong enough to withstand brushing, it can remove dust, corrosion, and paint. Wire brushing can create a nice surface and even make decorative finishes.

All these categories aren't set in stone. Surface treatment techniques can also be divided into surface modification technology, thin film technology, and coating technology. The significance of surface treatment: it can effectively improve the hardness and wear resistance of metal parts.
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